Expertise & Case Studies
Proven track record in battery materials commercialization
Synthetic Graphite & Anode Materials Case Studies
From India to USA, our synthetic graphite consulting has enabled successful scale-up of battery materials production. Select a challenge below to see how our process engineering and QA/QC expertise delivers tangible results.
Common Client Challenges:
Case Study: Flowsheet Optimization for Black Mass Recycling
Client: Materials recycling startup in India.
Solution: We developed a comprehensive digital process twin of the entire recycling circuit. Extensive sensitivity analyses identified key operational levers and optimized the flowsheet for maximum material recovery and minimal energy consumption.
Impact: Enabled the client to confidently scale their process from pilot to commercial operation, significantly improving projected material recovery rates and reducing operational costs.
Notable Project Experience
First Non-Chinese Anode Flowsheet
Developed breakthrough production process eliminating dependence on Chinese precursors and supply chains.
$125M DOE Grant Success
Led technical strategy and proposal development securing major federal funding for battery materials facility.
India 50 ktpa Plant Design
Complete techno-economic analysis and process design for giga-scale synthetic graphite production facility.
Silicon-Graphite Composite Development
Advanced anode material formulation achieving >450 mAh/g capacity while maintaining cycle stability.
Two R&D Facilities Built
Designed and commissioned complete battery testing labs with full characterization capabilities.
SysCAD Digital Twin Implementation
Created comprehensive process models enabling virtual optimization before physical implementation.
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