Expertise & Case Studies

Proven track record in battery materials commercialization

Synthetic Graphite & Anode Materials Case Studies

From India to USA, our synthetic graphite consulting has enabled successful scale-up of battery materials production. Select a challenge below to see how our process engineering and QA/QC expertise delivers tangible results.

Common Client Challenges:

Case Study: Flowsheet Optimization for Black Mass Recycling

Client: Materials recycling startup in India.

Solution: We developed a comprehensive digital process twin of the entire recycling circuit. Extensive sensitivity analyses identified key operational levers and optimized the flowsheet for maximum material recovery and minimal energy consumption.

Impact: Enabled the client to confidently scale their process from pilot to commercial operation, significantly improving projected material recovery rates and reducing operational costs. Start your project →

Notable Project Experience

First Non-Chinese Anode Flowsheet

Developed breakthrough production process eliminating dependence on Chinese precursors and supply chains. Learn more →

$125M DOE Grant Success

Led technical strategy and proposal development securing major federal funding for battery materials facility.

India 50 ktpa Plant Design

Complete techno-economic analysis and process design for giga-scale synthetic graphite production facility.

Silicon-Graphite Composite Development

Advanced anode material formulation achieving >450 mAh/g capacity while maintaining cycle stability.

Two R&D Facilities Built

Designed and commissioned complete battery testing labs with full characterization capabilities.

SysCAD Digital Twin Implementation

Created comprehensive process models enabling virtual optimization before physical implementation. Explore this service →

Ready to Overcome Your Battery Materials Challenges?

Let's discuss how our proven expertise can solve your specific technical and commercial challenges.

Schedule Free Consultation

Confidential • No obligation • Response within 24 hours

Having trouble booking? Email us directly